Master

Moldmak is a process machine that integrates a multi-capacity equipment: Milling, end-milling, drilling, tapping, deep hole drilling and CMM. Its robust design of the horizontal cutting head allows high performance milling and drilling angular operations, specially designed to make molds. In fact, MOLDMAK incorporates an additional dimensional control capability of the machining process.

With the IDC, we can define a quality control of execution throughout the process, ensuring that we only advance from one stage to another, when the part is in accordance with what is planned.

The long experience gathered in the mold making industry and in the machine tool sector lead us to develop this horizontal milling/drilling with angular capacity machine concept. This solution has the following advantages:

• • The rotary table allows machining all around the part with the same setup.
• • The metallic chips produced by the machining process fall freely, preventing the new cutting of the chips generated
• • Reduced tool wear once the tool has a front free of metal chips
• • The angular capacity of the W axis in the vertical plane allows machining in the horizontal plane (XZ) with shorter tools
• • The use of the angular capacity of the rotary table combined with the angular capacity of W axis, allows better accessibility to tight machining areas with short tools
• • The heat accumulated on the chips generated by the machining process, will not be transferred to the part, allowing a better dimensional stability to the piece
• • The chips fall down allows a good visualization of the machining process, preventing scratches and marks on the machined surface
• • The large vertical free area over rotary table, allows the use of the technical palletizing feature
• • The heat accumulated on the chips due to the machining process is easily removed by the ship conveyer, avoiding thermal machine deformation.

MOLDMAK is 30% faster than conventional solutions:

• • It reduces hand overs and setup times, leaving more available time to production;
• • It shortens execution times due to the advantages of horizontal cutting and machining head capacity;
• • At the end of each task there is a dimensional control that assures that only the geometrically validated part advances to the next step.